German auto giants Mercedes-Benz and Volkswagen accelerate battery production plans

Following news this week that Ford has partnered with Redwood Materials to secure future battery component supply chains, we have an announcement from Daimler that Mercedes-Benz has secured a 33 percent stake in Automotive Cells Company (ACC), a battery cell manufacturer with a presence in France. The stake is estimated to be worth around $1.2 billion USD ($1.65 billion AUD).

Stellantis and French petroleum company TotalEnergies own 33 percent each. Automotive News Europe reports Mercedes-Benz CEO Ola Kaellenius has said “the purpose of the partnership is to develop cells and battery modules and “help ensure that Europe remains at the heart of the auto industry — even in an electric era.”

Mercedes-Benz will provide technology and production expertise to the ACC partnership, and aims to manufacture at least 120 Gigawatt hours of cell capacity by the end of the decade with its partners. The company is moving towards a modular, standardised battery “kit” that allows battery cells and modules from different manufacturers to easily fit with its range of components and interfaces.

High energy density, performance and charging power are key benchmarks for the project according to Daimler. ACC will primarily use renewable energy for its production facilities, and the batteries themselves will be over 95 percent recyclable.

ACC’s first new factory will be located in Northern France, and plans to be operational by 2023.

A rendering of JAC Volkswagen’s Hefei battery production facility. Image: Volkswagen

Volkswagen powers ahead in China

Meanwhile, Chinese joint venture Jianghuai Automobile Group/Volkswagen (JAC Volkswagen) will also have a new battery factory operational by 2023, located in Hefei city. Automotive News Europe states that the factory's initial capacity will be 150,000 to 180,000 battery systems a year.

This is the fourth battery factory in the works for the Wolfsburg automaker, with plants in Brunswick and Salzgitter Germany coming online in the next couple of years. A battery factory in Chattanooga, TN and at Volkswagen technology partner Northvolt’s Skellefteå plant should also be operational by 2023. Volkswagen plans to produce unified, modular cells like Mercedes-Benz for its scalable MEB platform architecture, and has flagged an annual capacity of up to 180,000 battery systems from its Hefei plant.

“With a significant increase of battery-electric vehicles in the future, we need to focus on keeping key components like battery systems in our own value chain, allowing us to leverage Group-wide synergies and innovations” says Stephan Wöllenstein, CEO of Volkswagen Group China. He goes on to say that “Volkswagen Anhui and VW Anhui Components Company, alongside our two strong Joint Ventures, are crucial to our electrification strategy and to achieving our goal of the Volkswagen Group China fleet reaching over 40% NEVs by 2030”.

Sources: Daimler, Automotive News Europe

Subaru releases more images of its 2022 Solterra electric crossover

The Subaru Solterra was jointly developed with Toyota. Image: Subaru USA

Subaru teases its upcoming Solterra electric crossover, expected to hit the United States early in 2022, as a 2023 model. Jointly developed with Toyota on a shared modular electric-only platform, the Solterra has a striking resemblance to the BZ4X inside and out.

While we don’t have specifics on the drivetrain or battery, we can expect Subaru to have been heavily involved in the all-wheel-drive development, given its expertise in this area. Toyota likely brought its electric drivetrain experience to the table, and together, the two companies hope to minimize development costs, and bring a (relatively) affordable mass-market electric crossover to consumers.

Speaking of which, pricing for both vehicles is expected to start in the mid-to-high $30,000 range for US market vehicles, competing directly with the $39,995 VW ID.4.

The interior of the Subaru Solterra.

The design of the Solterra is — if we’re completely honest — a little underwhelming. As a child of the 1990s, I always used to covet the brand’s range of vehicles, from the quirky styling of various Imprezza WRX models, to the restrained-yet-handsome Liberty/Legacy. Subaru’s reputation for performance always added to the brand’s cache for aspiring drivers too.

Many would agree that in the last few years Subaru’s range of vehicles has been rather forgettable, or at best not particularly memorable. Both Toyota and Subaru are playing it safe with the BZ4X and Solterra from a design and technological standpoint. Don’t expect too many technological firsts as the Japanese auto giants navigate their way through the development of their first electric vehicle. Let's hope that Subaru at least can inject some dynamism into its first battery electric vehicle.

Toyota announced a technology deal with Warren Buffet-backed Chinese battery giant BYD back in 2020, however it remains a tightly held secret as to whether this was simply a research and development joint venture, or whether it will lead to BYD supplying its Blade Battery packs for use in the Solterra/BZ4X.

The Solterra will feature Subaru design cues to differentiate it from the BZ4X.

Former Canoo CEO to join Apple as Cupertino company works on Project Titan EV

Apple has had a large team working on its electric vehicle platform since 2014, which is codenamed “Project Titan”. After an initial focus on autonomous technology and systems, the company has reportedly pivoted back to vehicle development and has held talks with battery giants BYD and CATL. According to sources for Reuters, Apple is keen to develop a US battery factory with whoever signs on to the project.

The Verge is now reporting that Ulrich Kranz, co-founder and CEO of EV startup Canoo — and also formerly a BMW executive during the i3 and i8 development periods — will work on the Cupertino company’s electric vehicle program under former Tesla executive Doug Field.

Kranz even help talks with Apple during the development of Canoo’s EV platform, however talks between the two companies broke down as Apple was more interested in the acquisition of the startup rather than investing in the business.

The Verge has noted that Kranz was one of a number of top executives who have departed Canoo over the last twelve months, with the company’s first CEO Stefan Krause, and CFO and chief counsel also leaving the business.

Canoo went public on the NASDAQ in December 2020 via a SPAC deal, and is thought to have received close to $600 million USD from the deal. The company’s stock price launched at $22.82, and is currently trading at $9.76 at the time of writing.

Canoo is looking to fill a niche in the increasingly crowded EV market, by developing and building commercial electric vehicles for small businesses. Its Multipurpose Delivery Vehicle (MPDV) and Canoo Pickup are scheduled for launch to US-based customers by 2023.

Not much is known about Apple’s Project Titan, however it’s believed that the company’s focus on autonomous driving alongside a vehicle platform could lead the tech company to compete with Tesla, in the race to get a fleet of autonomous taxis onto the streets.

View fullsize

Canoo’s MPDV. Image: Canoo

View fullsize

Canoo’s Pickup.

Source: The Verge

Ford to reveal all electric F-150 pickup truck on May 19 - updated with Livestream link

Whatever it is, the way you tell your story online can make all the difference.

You know time are a-changin’ when the best-selling vehicle in the United States ditches its internal combustion engine.

The F-150 Lightning will be revealed on May 19 at Ford World Headquarters in Dearborn Michigan via live-stream on YouTube, and will also be presented at 18 key locations for the brand including Times Square in New York City and Las Vegas Boulevard, otherwise known as ‘Las Vegas Strip’.

Ford President and CEO Jim Farley said “Every so often, a new vehicle comes along that disrupts the status quo and changes the game … Model T, Mustang, Prius, Model 3. Now comes the F-150 Lightning. America’s favorite vehicle for nearly half a century is going digital and fully electric. F-150 Lightning can power your home during an outage; it’s even quicker than the original F-150 Lightning performance truck, and it will constantly improve through over-the-air updates.”

Americans love their pickup trucks, and Ford clearly doesn’t want to be left behind the competition, with General Motors planning an electric Chevrolet Silverado, Rivian moving swiftly on the development of their R1T, and Tesla hoping to start production of its Cybertruck this year.

The F-150 Electric will be manufactured at the new Rouge Electric Vehicle Center in Dearborn, Michigan.

Source: Ford Media

Electrify America Opens its 600th EV Charging Station in the United States

Electrify America charging site with solar canopy in Baker, California.

It’s only taken three years for Electrify America to roll out 600 EV ultra-fast charging sites across the continental United States. That’s nearly 2,600 individual DC fast chargers, with Hawaii, South Dakota, Wyoming and Vermont to receive ultra-fast charging sites by early 2022. This follows the completion of two cross-continental routes completed late in 2020, from Jacksonville, FL to San Diego, CA via I-10 and I-8, and from Washington DC to Los Angeles, CA.

Electrify America’s cross-continental routes. Image: Electrify America

“With our rapid station deployment, we are on track to have 800 charging stations with about 3,500 chargers open or under development by the end of this year - delivering on our commitment to make EV driving easier and more accessible,” said Giovanni Palazzo, president and chief executive officer, Electrify America. “We’re proud to be on the forefront of expanding the nation’s EV charging infrastructure and are excited to see our continued growth, as we help meet EV demand and climate priorities set by the Administration.”

Electrify America is also continuing its rollout in states with a smaller population of EV drivers — and greater distances between metropolitan areas — such as Minnesota, Montana, and New Hampshire.

It’s network consists of 150kW DC chargers, which can add about 7.5 miles (12 kilometres) of battery range per minute for capable vehicles, while highway locations feature 150kW and 350kW chargers, which can add an estimated 23 miles (37 kilometres) of battery range per minute for capable vehicles.

The network isn’t perfect however, with a number of YouTubers and EV drivers experiencing multiple issues with charging on the network, from software to hardware, on vehicles such as Ford’s Mustang Mach-E, and Volkswagen’s ID.4. This is particularly ironic given Volkswagen’s involvement with the rollout of the Electrify America network. Charging station reliability is even more important than charging station ubiquity and and speed in our opinion, and is crucial to increasing the uptake of battery electric vehicles, and providing peace of mind to all current and prospective EV drivers.

Kia's EV6, and high performance EV6 GT revealed; headed for Australia, US and Europe in 2021

The KIA EV6 Range

Three models available; EV6, EV6 GT-Line and EV6 GT

800V architecture with 510km max. range, 0-80% charge in 18 minutes

58 kWh and 77.4 kWh battery sizes available; 2WD and 4WD variants

EV6 GT fastest Kia ever with 0-100km/h (0-62mph) in 3.5s from 430 kW, 740 Nm dual motors

Another day, another good looking electric vehicle from South Korea it seems. Kia is making a big deal about its first EV to be based on the E-GMP platform shared with Hyundai, and for good reason; the EV6 leads the automaker’s rollout of 11 new BEVs by 2026, and is fundamental to Kia’s ambitions to grow BEV sales to 880,000 units worldwide by 2030.

Exterior Design

Kia’s EV6 debuts the company’s new design philosophy known as ‘Opposites United’, which “takes inspiration from the contrasts found in nature and humanity”. Karim Habib, Senior Vice President and Head of Kia Global Design Center, elaborated: “EV6, as the first dedicated Kia EV, is a showcase of human-centred, progressive design and electrified power. We strongly believe EV6 is a compelling and relevant model for the new EV era. With EV6 we aimed to create a distinctive, impactful design by using a combination of sophisticated, high-tech features on pure and rich volumes while providing a dedicated EV aiming to define our future.”

The EV6 sports the high-riding semi-crossover look of the Polestar 2, thanks to its battery pack in the floor. Interestingly, the wheelbase of 2,900mm (115 inches) is 100mm shorter than its sister Hyundai IONIQ 5, and almost the same as Tesla’s Model Y (2,891mm).

It’s a sporty—if a little understated—look; the short front overhang and plunging hood works well with the ‘tiger face’ angular headlights, and the big wheels offset the slab-sided profile view. The rear of the EV6 is highlighted by that nifty ducktail spoiler, and the descending highlight that blends into the side sill.

Kia’s EV6 GT-Line has some very pleasing design elements. Images: Kia

Interior Design

The EV6 interior is somewhat familiar to the IONIQ 5, but still retains its own identity. The dual screens, floating centre console and elevated driving position are similar to the Hyundai, but darker interior tones, sport-themed highlights and textures, and figure hugging seats differentiate the GT-Line and GT models. If the IONIQ 5 aims to offer the high-end ambience of a living room, the EV6 is positioned as the choice for sportier drivers.

Speaking of those seats, they’re made from recycled plastics, and demonstrate a trend of the auto industry moving to cruelty-free interiors ultilising natural fibres, recycled materials and animal free surfaces. That long wheel base translates to trunk space of 520 litres, and plenty of rear legroom.

The dual 12-inch screens are connected behind one piece of reinforced glass, and the EV6 also features an augmented reality head-up display system, as we’ve seen on Mercedes-Benz vehicles. Like the IONIQ 5, the vehicle-to-load (V2L) feature can supply up to 3.6kW of power to devices, and can even charge another EV.

The EV6 GT-Line interior, is sporty, premium, and shouldn’t scare away first-time EV buyers.

Battery and Drivetrain

Let’s get one thing straight; in GT trim, this is the fastest Kia ever. Battery and electric motor technology is so advanced now that BEVs simply leave petrol, diesel and hydrogen cars in their wake. In base trim, the EV6 features a 58 kWh battery, with a single rear motor, 125kW (203 PS) and 350Nm (258 lb-ft). It’s good enough to propel the EV6 to 100 km/h (62 mph) in 6.2 seconds.

Step up to the EV6 GT, and you’re rewarded with a 77.4 kWh battery, 430 kW (584 PS) and 730 Nm (538 lb-ft), from two electric motors. That’s enough grunt to propel the EV6 GT to 100km/h (62 mph) in 3.5 seconds, and it makes Kia’s previous king of performance—the Stinger GT with 274 kW, 510NM and a 0-100 km/h time of 4.9 seconds—look like a steam locomotive.

Full specifications are below; if you’re a customer who is interested in the model with the best efficiency/range for your dollar, the rear-wheel-drive 77kWh EV6 long range is the one to go for with 510 km (316 miles) WLTP range.

Hyundai Motor Group’s E-GMP platform underpins the Kia EV6.

Like Hyundai’s IONIQ 5, the EV6 features 400V and 800V electrical architecture, across all models. Kia quotes the ability to charge from 10 to 80 percent in just 18 minutes on all variations, or a top-up charge of 100km of driving range in less than four and a half minutes when pairing 2WD with the 77.4-kWh battery option.

With an Integrated Charging Control Unit (ICCU), the EV6 allows for vehicle-to-load (V2L) functionality, supplying up to 3.6 kW of power to charge another EV (albeit slowly) or power household items such as a laptop, or, according to Kia, a 55 inch television and an air conditioner for 24 hours.

Under the hood, there’s an energy efficient heat pump, which recovers waste heat from vehicle systems, and helps to improve range. Energy recuperation is also standard, and can be controlled by the paddles on the back of the steering wheel. Six recuperation modes allow drivers to customise the drive to their liking; many EV fans will be pleased to know one-pedal driving is possible with the Kia EV6.

Kia EV6 specifications supplied by Kia Motors

Autonomy and Technology

We mentioned the augmented reality head-up display earlier; this system projects driving information onto the base of the windscreen in the driver’s line of sight, including alerts from the car’s Advanced Driver Assistance System, details of vehicle speed, and turn-by-turn navigation instructions.

Kia Connect is included, promising real time services and over-the-air updates. Kia Connect will also allow drivers to find EV charging points, plan charging schedules, and check the range radius based on remaining charge and consumption.

Lane Following Assist (LFA) centers the Kia EV6 in the middle of the lane, and in conjuncion with Highway Driving Assist 2 (HDA 2), the EV6 can steer, brake and even change lanes autonomously. Remote Smart Parking Assist—a feature found on most new EVs and premium Euro models now— helps remotely park or exit a tight parking spot via a smartphone app or key.

It’s an exciting time for Kia; new brand identity, new platforms, drivetrains and a solid path towards a fully electric model line up over the next decade. The EV6 should be a car that suits many different buyers from long range highway cruisers, to parents doing the school run.

Pricing is expected to kick off around $45,000 USD or £40,895 in the UK, before government incentives. Australians will have to wait a bit longer for pricing information, but we believe the EV6 will start in the $70,000 price bracket. Northern Hemisphere customers can expect to start seeing cars in summer 2021, while down under, Kia has confirmed the EV6 will go on sale in Australia and New Zealand in the second half of the year.

Rivian plans US EV charging network comprising private DC and public AC charging sites

Rivian has announced ambitions plans to rollout its Rivian Adventure Network, a electric vehicle charging network designed to help Rivian R1S and R1T customers get to and from outdoor adventure locations across the United States, including Alaska and Hawai’i.

The Rivian Adventure Network. Image: Screenshot/Rivian

Rivian is aiming to install 3,500+ DC fast chargers at 600+ sites by the end of 2023 along popular highway routes in the United States, for the exclusive use of its customers. In a move that mimics Tesla’s proprietary Supercharger network, the Rivian Adventure Network allows automatic charging without the need for access cards or payment devices, is powered by 100% renewable energy, and can theoretically charge at over 200kW.

In addition, Rivian plans to install over 10,0000 “Waypoint” Level 2 J1772-plug AC chargers at popular destinations like State and National Parks, shopping centres and restaurants. These chargers offer an 11.5kW charging speed, and will be open to non-Rivian EV owners.

Regarding the environmental impact of the power provided, Rivian states that “Through partnerships with electricity providers, we will use wind and solar wherever possible, as well as Renewable Energy Certificates to ensure your vehicle is powered with clean electricity.”

This week, the company announced that all 42 Colorado State Parks will feature two level 2 Rivian Waypoints each, with installation commencing in July. In-vehicle navigation will be able to route customers to the nearest Rivian Adventure Network charge point, and the Rivian app will provide real-time charging information.

The Launch Edition R1T, in Launch Green is expected to begin customer deliveries in the US by August 2021.

The (sold out) Rivian R1T Launch Edition. Image: Rivian

Mercedes-Benz Accelerates EV Rollout; 8 BEVs In Production by 2022

View fullsize

Images: Mercedes-Benz AU

Update: Mercedes-Benz has released an additional rendering, which you can find below. This vehicle looks to be pretty close to final production design, and will be Mercedes’ first D-segment vehicle without a traditional grille.

Mercedes-Benz has today announced announced its ambition to fully electrify the entire product portfolio by 2039 as part of a plan to achieve CO₂ neutrality, and this includes the rollout of eight all-electric Mercedes-EQ models from 2022 built on dedicated electric architecture. The first mass-market Battery Electric Vehicle (BEV) from Stuttgart, the Mercedes-Benz EQC has been available around the world since 2019, and is based on the pre-existing GLC SUV platform.

The Mercedes-Benz EQS, as shown above and below will be the first to commence production in early 2021, and is essentially the luxurious S-Class reimagined for a zero emissions future. From the camouflagued vehicle, we can see an imposing physical presence -something the S-Class has always been known for- and a low, wide nose, possibly with a faux grille a-la Jaguar i-Pace or an indentation around the badge. The bonnet (hood for you North Americans!) rises steeply into a huge windscreen, which appears to continue above the driver’s head, as is the trend nowadays.

The high bootline and almost fastback look is unusual for the S-Class segment, however the large tail lights with some presumably funky graphics and lightbar spanning the width of the rear should provide a visual family reference to the EQC, while defining the EQS’ unique character.

The side profile looks a little slab-sided under camouflague, with the C-pillar, doors and rear fender covering a large area relative to the glasshouse, however it looks like there may be some interesting surfacing hiding under that blue wrap. The Goodyears on the test car look to be hugging at least 21-inch or 22-inch wheels, as is the trend these days. That’s aesthetics over efficiency for you.

View fullsize

View fullsize

The EQS will be produced in Sindelfingen from early 2021, while the less expensive EQA and EQB models will be produced at the Rastatt and Kecskemét (Hungary) plants respectively. We can expect the world premiere of the EQA on January 20, 2021 according to Mercedes-Benz.

Fast forward to the second half of 2021, and Mercedes-Benz states that the EQE ‘business sedan’ will begin production at the Bremen plant, as well as in Beijing for the Chinese domestic market only. Continuing the the Germans’ fondness for manufacturing SUVs in the United States, the EQE and EQS SUV variants will be manufactured at the brand’s Tuscaloosa Alabama plant.

According to Mercedes, a total of eight Mercedes-EQ electric vehicles will be produced at seven locations on three continents by 2022.

Daimler’s Battery Plans

Battery development, manufacture and supply will obviously be a critical part of this increase in BEVs, and Mercedes-Benz plans to increase investment in the energy side of manufacturing, alongside battery specialists.

Mercedes-Benz and BAIC have jointly set up a battery production plant at the existing location in the Yizhuang Industrial Park in Beijing (China) for vehicles sold in the domestic market.

In addition to two battery plants in Kamenz (Germany) already producing battery systems for Mercedes-Benz, the company plans a future battery plant at the Sindelfingen site, increasing capacity already available from the nearby Untertürkheim plants in preparation for locally built electric models.

Furthermore, Mercedes-Benz is upgrading the Jawor (Poland) battery plant, currently manufacturing battery packs for plug-in hybrid variants of the C,E and S-Classes, to include battery systems for upcoming EQ models, as well as planning a battery plant in the vicinity of the Tuscaloosa Alabama factory.

You can read the full press release below, alongside an interview with Jörg Burzer, Member of the Board of Management of Mercedes-Benz AG, Production and Supply Chain.

---

Mercedes-Benz Sindelfingen plant (Germany): Launch of electric luxury sedan EQS in Factory 56 in first half of 2021

• Mercedes-Benz Rastatt plant (Germany): Production of first all-electric compact SUV EQA started - also at Beijing plant (China) in 2021

• Mercedes-Benz plant in Kecskemét (Hungary): Decision to locate second all-electric compact SUV EQB. Production launch in 2021 - also at Beijing plant (China)

• Mercedes-Benz Bremen plant: Production launch of electric EQE business sedan in 2021 - at Beijing plant soon thereafter (China)

• Mercedes-Benz Tuscaloosa plant (USA): SUV variants EQS und EQE begin in 2022

• Mercedes-Benz battery production network: Production start of battery systems for EQS and EQE in Untertürkheim/Hedelfingen (Germany) imminent. Production of compact SUV battery systems in Kamenz (Germany), Jawor (Poland) and Beijing (China) plants. Tuscaloosa battery plant will produce batteries for SUV variants of EQS and EQE beginning 2022

15 December 2020, Stuttgart. Mercedes-Benz is targeting leadership in electric drives and vehicle software. The consistent electrification of the entire product portfolio is a key element of the strategic focus "Ambition 2039" and a prerequisite on the way to CO₂ neutrality. In 2022 the portfolio includes eight all-electric Mercedes-EQ models. The global Mercedes-Benz production network is ready for the company’s electric product offensive and is integrating its Mercedes-EQ models into series production in its existing plants.

Markus Schäfer, Member of the Board of Management of Daimler AG and Mercedes-Benz AG; responsible for Daimler Group Research and COO Mercedes-Benz Cars: “With its ‘Electric First’ strategy, Mercedes-Benz is consistently on the path to CO₂ neutrality and is investing heavily in transformation. Our vehicle portfolio becomes electric and thus also our global production network with vehicle and battery factories. We intend to lead in the field of e-mobility and focus in particular on battery technology. We are taking a comprehensive approach, ranging from research and development to production, and also including strategic cooperation.” 

The EQS, the first electric luxury sedan from Mercedes-Benz, will start in the first half of 2021 in Factory 56 at the Sindelfingen site (Germany). With the production launch of the electric compact SUV EQA at the Rastatt plant (Germany) and the current decision to locate EQB production in the Hungarian plant in Kecskemét, the company is taking further important steps toward making its product portfolio CO₂ neutral. The course has also been set toward “Electric First” in the global powertrain production network as well. High-efficiency battery systems will also be manufactured and assembled within the production network.

Jörg Burzer, Member of the Board of Management of Mercedes-Benz AG, Production and Supply Chain: “The Mercedes-Benz production network is global, digital and flexible, and ready for the upcoming electric offensive – thanks, of course, to our highly qualified and motivated employees worldwide. We are now beginning a real Mercedes-EQ fireworks display. Six electric product launches by 2022 underscore the strength and competence of our Mercedes-Benz production sites worldwide. The production network will have a total of six Mercedes-EQ car locations. Local production of highly efficient battery systems plays a central role in the Mercedes-Benz strategy - coupled with a comprehensive sustainability concept that spans the entire life cycle of the battery all the way to recycling.”

Mercedes-Benz vehicle plants consistently implement electric offensive

In May 2019 production of the EQC (combined power consumption: 21.5 kWh/100 km; combined CO₂ emissions: 0 g/km) at the Mercedes-Benz plant in Bremen (Germany) was integrated into ongoing series production. Just a few months later the German-Chinese production joint venture, Beijing Benz Automotive Co. Ltd. (BBAC), launched EQC production for the local market in China. In 2020 production of the EQV premium electric MPV (combined power consumption: 26.4 kWh/100 km; combined CO₂ emissions: 0 g/km)1  started in Vitoria, northern Spain.

Compact car class customers can look forward to two fully electric compact SUVs in the EQA and EQB in 2021. EQA will celebrate its world premiere on January, 20 2021 as the first fully electric derivative of this compact car. The EQA production launch at the Mercedes-Benz Rastatt plant went smoothly. As with the EQC from Bremen and Beijing and the EQV from Vitoria, which are already on the market, the fully electric models at the Rastatt plant run on the same production line as compact vehicles with conventional and hybrid drives. That means all five vehicles produced in Rastatt are electrified: In addition to the fully electric EQA, the AClass, A-Class sedan, B-Class and the compact SUV GLA are also produced at the Mercedes-Benz plant in Rastatt - with classic combustion engines as well as plug-in hybrid drive. With that the Mercedes-Benz Rastatt plant is making an important contribution on the road to a CO₂ neutral vehicle fleet and to the Mercedes-Benz AG electric offensive. EQA production will also follow next year (2021) at BBAC in Beijing for the Chinese market.

EQB production will launch in 2021 at two locations in the global Mercedes-Benz Cars production network: in the Hungarian Mercedes-Benz plant in Kecskemét for the world market and in the German-Chinese joint venture BBAC in Beijing for the local market. Plant preparation, including employee training and renovation work, is already underway. The compact SUV EQB will be the first purely electrically powered production vehicle from Hungary and will complement the plug-in hybrid portfolio consisting of the CLA and CLA Shooting Brake. The A-Class will also be produced in Kecskemét with a plug-in hybrid drive, in addition to production in the German Mercedes-Benz plant in Rastatt.

Furthermore, in the first half of 2021 production of the EQS electric luxury sedan will begin in Factory 56 at the Mercedes-Benz plant in Sindelfingen (Germany). EQS is the independent, fully electric member in the new S-Class program and is the first to use the new electric architecture for luxury and upper-class electric vehicles at Mercedes-Benz. In Factory 56 the S-Class and, in the future, the Mercedes-Maybach S-Class, and the EQS will be produced in a fully flexible manner on the same line. Factory 56 embodies the future of production at Mercedes-Benz and sets new standards for automobile construction. In Factory 56 efficiency gains of around 25 percent are achieved compared to the previous S-Class assembly. This is made possible by optimizing the entire value chain and full digitalization with MO360, the digital Mercedes-Benz production ecosystem. For further information on this: https://media.daimler.com/marsMediaSite/ko/en/47014243 

Furthermore, the Mercedes-Benz plant in Bremen will begin production of the EQE business sedan in the second half of 2021, followed shortly thereafter at the Beijing plant. The EQE thus complements the allelectric portfolio of the two plants. The Beijing plant will then produce a total of four Mercedes-EQ models for the local market.

The Mercedes-Benz plant in Tuscaloosa (USA) is also preparing for production of the EQE SUV and EQS SUV in 2022, which will be produced in the future on the same line with SUVs with conventional and plug-in hybrid drives.

In 2022 a total of eight Mercedes-EQ electric vehicles will be produced at seven locations on three continents. This is possible because the company made early investments worldwide in flexibility and technical equipment with future-oriented Industry 4.0 solutions. In the Mercedes-Benz AG plants, vehicles with different drive types can be produced in parallel thanks to highly flexible structures. With a view to the strategic goal of generating more than half of sales with so-called xEVs, i.e. plug-in hybrids and electric vehicles, from 2030 on and gradually increasing the purely electric share, the high degree of flexibility is a decisive advantage. It enables production to be adjusted at short notice depending on market demand.

smart rounds off the electric Mercedes-Benz Cars portfolio with three additional models. The smart EQ fortwo (combined power consumption: 16.5 kWh/100 km, combined CO₂ emissions: 0 g/km)1 and smart EQ fortwo Cabrio (combined power consumption: 16.8 kWh/100 km, CO₂ emissions combined: 0 g/km)1 are produced in Hambach, France, and the smart EQ forfour (combined power consumption: 17.3 kWh/100 km; combined CO₂ emissions: 0 g/km)1 in Novo Mesto, Slovenia. The next generation of smart electric vehicles will be produced by the joint venture smart Automobile Co., Ltd. in China. This is a joint venture of MercedesBenz AG and the Zhejiang Geely Group (Geely Holding).

Plug-in hybrid drive is important as a key technology and intermediate step toward a purely electric product portfolio. More than 20 plug-in hybrid model variants are already an integral part of the Mercedes-Benz product portfolio. The portfolio will be expanded to include more than 25 model variants by 2025. Their production therefore also plays an important role in the global production network. Plug-in hybrid vehicles are already rolling off Mercedes-Benz Cars assembly lines in almost all car plants.

Global battery production network: a key success factor in the Mercedes-Benz electric offensive

The batteries for the Mercedes-EQ electric vehicles are supplied by a global battery production network with plants on three continents. Local battery production is a key success factor for the Mercedes-Benz electric offensive. 

Two plants in Kamenz (Germany), have been producing battery systems for hybrids, plug-in hybrids and electric vehicles since 2012. The second battery factory at the site began operations in 2018 and has been producing the EQC's battery systems since 2019. It was designed from the start as a CO₂ neutral plant and combines, among other things, solar energy, geothermal energy and a combined heat and power plant. The battery systems for the EQA have also recently rolled off the production line at the site. Since the start of production at Accumotive, more than a million batteries based on lithium-ion technology for electric, plug-in hybrid vehicles and 48-volt systems have been produced at the Kamenz site. 

Mercedes-Benz and BAIC have jointly set up local battery production at the existing location in the Yizhuang Industrial Park in Beijing (China). This supplies the nearby vehicle plant, which has also added all-electric Mercedes-EQ models to its portfolio with the EQC. Production of battery systems for the EQC started there in 2019. With the start of production of the EQA, EQB and EQE, the plant will manufacture battery systems for a total of four Mercedes-Benz EQ models beginning in 2021.

This year the battery plant in Jawor (Poland) started producing plug-in hybrid batteries for the C, E and SClasses. In the coming year the location will expand its portfolio to include battery systems for the compact Mercedes-EQ models, the EQA and the EQB. Much like the battery plant in Kamenz, the plant was designed from the outset for CO₂ neutral production.

In the future at the Untertürkheim (Germany) site two plants will produce battery systems. Final preparations for the production of the battery systems for the EQS, which will roll off the production line in nearby Sindelfingen in the first half of 2021, are currently underway at the Hedelfingen plant. The battery system for the EQE will also be produced in Hedelfingen. Another battery plant is currently being built in the Brühl facility, which will manufacture battery systems for Mercedes-Benz plug-in hybrids starting 2022. The work on the building has already been completed. The battery plant in Brühl will be fitted with the corresponding equipment in the coming months.

Production of the EQS and EQE SUV models will start in 2022 at the Mercedes-Benz plant in Tuscaloosa (USA). A battery plant is currently being built in the immediate vicinity and will supply highly efficient battery systems for both models. Work on the building has already been completed. The ultra-modern systems will be installed in the coming months.

In addition, the Mercedes-Benz production strategy currently provides for another battery plant at the Sindelfingen site.

Together with local partner Thonburi Automotive Assembly Plant (TAAP), Mercedes-Benz Cars set up a battery production facility in Bangkok (Thailand) and began operations in 2019. Battery systems for the current C, E and S-Class plug-in hybrids are manufactured at the site. Preparations are also being made there to manufacture drive batteries for all-electric Mercedes-EQ brand vehicles.

Electric First und Ambition2039: CO₂ neutral mobility und production

Under “Electric First,” Mercedes-Benz is pursuing the consistent electrification of all model variants and vehicle types as a clear objective. The decisive factor here over the next few years is the gradual increase in the purely electric share of the vehicle portfolio. So-called xEVs, plug-in hybrids and fully electric vehicles, should account for more than half of sales by 2030 - and the trend is rising. Electrically powered vehicles from Mercedes-Benz are enjoying increasing popularity. The company delivered a total of 45,000 electric vehicles and plug-in hybrids (xEVs) worldwide in the third quarter of 2020.

With “Ambition2039,” Mercedes-Benz introduced its path to CO₂ neutrality over a year ago. Vehicle production plays a crucial role in this regard. As early as 2022 the company’s Mercedes-Benz car and van plants will produce CO₂ neutrally around the world. This includes more than 30 car and van plants, as well as battery plants.

Brief interview

“We’re producing the Mercedes-EQ models the Mercedes way: Completely digital and flexible, highly efficient and maximally sustainable.”

Questions for Jörg Burzer, Member of the Board of Management of Mercedes-Benz AG, Production and
Supply Chain

Mr. Burzer, are you equipped for the production of electric vehicles in your production network?

The Mercedes-EQ production network is ready for our electric offensive. We started this transformation several years ago and set up our plants with maximum flexibility. The Mercedes-EQ electric models are gradually being integrated into our existing vehicle plants worldwide. They come off the same lines as vehicles with combustion engines or plug-in hybrid drives. The same applies to all of our Mercedes-Benz car plants - a total of six on three continents. This concept is particularly advantageous because demand for electric and electrified vehicles is developing very differently by region and we can adjust our production planning accordingly on short notice. In this way we can manufacture exactly what our customers want.

What specifically does your production planning for the upcoming model offensive look like?

One thing is certain: the proportion of all-electric vehicles in our portfolio will increase sharply in the coming years. By 2030 more than fifty percent of our vehicles will roll off the assembly line as so-called xEVs. Plug-in hybrids and hybrids will therefore continue to play an important role in our production planning over the next few years. However, our target is clearly designed for 100 percent Mercedes-EQ and we are directing our capacity precisely in this direction. We are preparing our production, as well as our employees, step by step for this change. Our sustainability concept is also a central focus: from 2022 on we will produce CO₂ neutral in our Mercedes-Benz plants worldwide.

What, specifically, were the challenges?

Every vehicle launch during ongoing production comes with challenges. That, of course, also applies to electric vehicles. However, thanks to the know-how in our plants and cross-location system planning, we could quickly develop and implement flexible solutions. The consistent digitalization of our processes through our digital production ecosystem MO360 also made a significant contribution. An important factor here, of course, is attaining targeted qualifications for our colleagues in our plants, which we consistently promote.

How will powertrain production continue in the future?

For the global Mercedes-Benz powertrain production network, the shift toward e-mobility poses a special challenge. However, we are determined to continue aligning our drive division to this change and make it sustainable for the future. We have already built up extensive know-how in our powertrain plants in recent years. It starts with the expansion of our battery production network and includes, among other things, manufacturing and assembling parts of the electric drivetrain ourselves. Still, it’s also clear that the drivetrains of the future will differ significantly from those of today.

You will manufacture the batteries for the Mercedes-EQ models in house?

The local production of batteries is an essential success factor in our electric offensive. With a view to steadily increasing demand and, in accordance with our production planning, we are setting up our global battery production network to be flexible worldwide. Today we already produce batteries in Kamenz, Bangkok and Beijing. The ramp-up of our battery plants in Hedelfingen and Jawor is imminent and our colleagues in Brühl and Tuscaloosa are already preparing to start production in 2022. Our production network is very well positioned for the Mercedes-EQ model offensive.

Which new electric model are you personally most looking forward to?

Basically, I look forward to every new Mercedes-Benz. A very special milestone is certainly the upcoming EQS production launch. It will roll off the assembly line, together with the S-Class, in our new Factory 56 at the Mercedes-Benz plant in Sindelfingen. Here we’re setting the course for our entire production network: With the most modern production technologies Factory 56 is a blueprint for our global network. At the same time, it bolsters our claim - the Mercedes way - to the production of the Mercedes-EQ models: completely digital and flexible, highly efficient and maximally sustainable.